Edmonton company sees construction's future in 100-year-old material
By
Karen Unland
A building material that has been around for a century is the innovation the construction industry needs to making housing more sustainable, contends Rocksolid Building Products.
The company is working to get autoclaved aerated concrete (AAC) adopted in the Americas. The pre-cast material made of cement, lime, silica sand, and air is widely used in Europe, Asia, and Australia, but it has not yet caught on in North and South America, largely because the industry in this part of the world tends to default to softwood lumber and concrete, said Freeman Willerton, Rocksolid's interim CEO.
"The homeostasis of the industry is what's keeping it the way it is," they told Taproot, noting that traditional materials have been easy to get in Canada — at least until supply-chain squeezes during the pandemic — and tight margins breed a kind of conservatism that makes widespread adoption of new things challenging.
Rocksolid feels it's worth trying to disrupt the consensus view because AAC uses less energy than other building materials through its entire life cycle, from production to demolition (at which point it is recyclable). Its air pockets help to insulate the building, transporting it takes less energy because it is so light, and it goes up easily. All of this makes it the ideal material for building net-zero homes, Willerton said.
Rocksolid currently imports AAC products, but it is aiming to build Canada's first AAC manufacturing facility within three years, with a goal to produce enough material for more than 1,500 net-zero housing units per year.
"Because we have to import it from such a long distance … that does bring up the cost quite a bit right now," Willerton said. "So that's why our production pathway is so important. We're aggressively pursuing that."
In the meantime, there's a lot of work to do to persuade everyone — tradespeople, inspectors, estimators, architects, engineers, etc. — that AAC, sometimes known as aircrete, is a safe and viable product.
"For anything to be adopted, especially at scale, the industry needs to trust it," said Willerton, whose own background is in the trades as an electrician.
Rocksolid has taken a step in that direction by launching Canada's first training course in AAC with Portage College, which operates seven campuses in northeastern Alberta. The micro-credential program includes eight hours of online instruction and onsite labs to give students a chance to work with the material.